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Common dirt, dust, grit is highly abrasive and can be very dangerous to any lubried piece of machinery. Traditionally dirt is detected by the presence of silicon, however, most dirt is a mixture of silicon and aluminium oxides so if dirt entry occurs then aluminium usually accompanies the silicon – usually in a ratio of Al:Si of between 1:2 up to 1:5.
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Chemical costs for lines with integrated fluxing bottom out at $1.50 per ton. Isolated fluxing can enable even lower chemical costs in lines with sufficient rinse water availability. Line speed and rinse water requirements need to be balanced for optimal cost of operation.